MonkDB
Industry · 04

Mining and Metals

Optimize extraction, processing, and safety in real time.

Drive efficiency and safety across mining and metals value chains with continuous intelligence.

SMELTER · LIVE
24/7
Smelter telemetry
±0.5%
Grade prediction accuracy
40%
Typical energy reduction
PI + OPC
Native plant integration
Why this matters

Higher yield, lower cost, safer operations

From extraction to processing, operations depend on real-time coordination. MonkDB unifies the value chain.

From extraction to processing, on one engine
What you get

What MonkDB unlocks for mining and metals

0101 / 04

Ore quality tracking and process optimization

Live grade and dilution metrics tied to production plan.

0202 / 04

Equipment health monitoring

Predictive maintenance across haul trucks, conveyors, crushers.

0303 / 04

Environmental and safety compliance

Continuous gas, dust, and proximity monitoring with policy escalation.

0404 / 04

Energy and resource optimization

Match power and water to live demand across the operation.

How it works

Three steps, one continuous loop

MEASURE
1

Furnace, mill, and yard data

Temperature, mass flow, grade samples, and yield telemetry land continuously.

MODEL
2

Predict yield and energy

Live process models forecast quality and consumption against the production plan.

CONTROL
3

Setpoint adjustment in the loop

Heat profiles, charge mix, and refining recipes update on-spec.

We unified 11 plant systems on MonkDB. Yield prediction is now within 0.5% and we cut specific energy consumption by 18% across two smelters.
VP of Operations, Integrated Steel & Metals
Outcome in numbers
  • 11Plant systems unified
  • 18%Energy reduction
  • ±0.5%Yield accuracy

Run a mine that thinks for itself.

Talk to an engineer. We will scope a proof of value in your environment.

Request Demo