Industry · 04
Mining and Metals
Optimize extraction, processing, and safety in real time.
Drive efficiency and safety across mining and metals value chains with continuous intelligence.
SMELTER · LIVE
24/7
Smelter telemetry
±0.5%
Grade prediction accuracy
40%
Typical energy reduction
PI + OPC
Native plant integration
Why this matters
Higher yield, lower cost, safer operations
From extraction to processing, operations depend on real-time coordination. MonkDB unifies the value chain.
From extraction to processing, on one engine
What you get
What MonkDB unlocks for mining and metals
0101 / 04
Ore quality tracking and process optimization
Live grade and dilution metrics tied to production plan.
0202 / 04
Equipment health monitoring
Predictive maintenance across haul trucks, conveyors, crushers.
0303 / 04
Environmental and safety compliance
Continuous gas, dust, and proximity monitoring with policy escalation.
0404 / 04
Energy and resource optimization
Match power and water to live demand across the operation.
How it works
Three steps, one continuous loop
MEASURE
1Furnace, mill, and yard data
Temperature, mass flow, grade samples, and yield telemetry land continuously.
MODEL
2Predict yield and energy
Live process models forecast quality and consumption against the production plan.
CONTROL
3Setpoint adjustment in the loop
Heat profiles, charge mix, and refining recipes update on-spec.
We unified 11 plant systems on MonkDB. Yield prediction is now within 0.5% and we cut specific energy consumption by 18% across two smelters.
Outcome in numbers
- 11Plant systems unified
- 18%Energy reduction
- ±0.5%Yield accuracy